1248 – Flame Cuttable Manganese Electrode

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INTERNATIONAL CLASSIFICATIONS

AWS/ASME A 5.13 EFeMnC

EN14700 EFe9

DIN 8555: E7-UM-250 KP

FEATURES & APPLICATIONS

For repair of rail equipment and construction equipment manufactured of manganese steel.

  • Joining and cladding electrode for manganese steel that can be flame cut.
  • Spray transfer allows for smooth uniform overlays.
  • Work hardens easily in service.
  • Rare alloy that can be flame cut.
  • Also available as a special tubular MIG wire as product code 7248.

All Weld Metal Analysis (Typical Weight %)

Microstructure: In the as deposited condition the microstructure consists of a soft manganese alloy austenite which rapidly work hardens under impact loading.

Flux Color: Dark Grey

C

Ni

Mn

Si

S

P

Cr

Fe

.60

3.65

16.0

.08

.01

.015

3.75

bal

 

Typical Mechanical Properties

Undiluted Weld Metal Maximum Value Up to:

Tensile Strength 116,000 PSI (800 MPa)

Elongation 38%

Hardness Brinell 170-220, Rockwell B87-96

Vickers 180-230

Work Hardness Brinell 380-550 Rockwell C43-47

Vickers 400-580

 

Welding Current & Instructions

Recommended Current: DC Reverse (+) or AC

Diameter (mm)

1/8 (3.25)

5/32 (4.0)

3/16 (5.0)

Minimum Amperage

90

125

160

Maximum Amperage

125

170

225

Welding Techniques: Clean metal of oils and fatigued sections. Most importantly, do not allow weld interpass temperature to exceed 500°F (260°C).

Welding Positions: Flat, Vertical up, Horizontal, Overhead

Deposition Rates:

Diameter (mm)

Length (mm)

Weldmetal/ Electrode

Electrodes per lb (kg) of Weldmetal

Arc Time of Deposition min/lb (kg)

Amperage Settings

Recovery Rate

1/8 (3.25)

14″ (350)

.94 oz (26g)

17 (38)

24 (53)

110

120%

5/32 (4.0)

14″(350)

1.45 oz (41g) 11 (24)

19 (42)

150

120%

3/16 (5.0)

14″ (350)

2.3 oz (64g)

7 (16)

13 (29)

195

120%

 

APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS

Diameter (mm)

1/8 (3.25)

5/32 (4.0)

3/16 (5.0)

Length (mm)

14″ (350)

14″ (350)

14″ (350)

Electrodes / lb

12

8

6

Electrodes / kg

26

18

13