1164 – Ultra High Speed ‘Jet’ Mild Steel

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INTERNATIONAL CLASSIFICATIONS

AWS/ASME A 5.1 E 7024

EN 499: E 380 RR 53

DIN 1913: E5122 RR 11 160

ISO 2560: E512 RR 160 32

NFA 81-309: E512/2 RR 160 32

BS 639: E5122 RR 160 32

FEATURES & APPLICATIONS

High speed horizontal fillet and lap welds on mild and some alloy steels. Excellent on earth moving and construction equipment, truck bodies, ships, barges, etc.

  • Ultra high speed “Jet” type mild steel joining electrode.
  • Fastest mild steel joining electrode available.
  • Coating contains almost 60% iron powder.
  • Self cleaning slag and virtually no spatter.
All Weld Metal Analysis (Typical Weight %)

Flux Color: Olive brown

CMnNiSCrSiMoPVFe
.06.91.30.02.20.26.30.014.08Bal.
Typical Mechanical Properties

Undiluted Weld Metal Maximum Value Up to:

Tensile Strength: 86,000 psi (620 MPa)

Yield Strength: 77,000 psi (550 MPa)

Elongation: 27 %

Impact Energy: 35 J (25 ft. lbs.):-20 °F (-29°C)

Welding Current & Instructions

Recommended Current: DC Reverse (+) or AC

Diameter (mm)1/8 (3.25)5/32 (4.0)3/16 (5.0)
Minimum Amperage140180250
Maximum Amperage180240290

Welding Techniques: Drag technique should be used on horizontal and flat fillets. Tilt electrodes 5 to 10° in direction of travel and 40 to 50° from base plate in horizontal fillet.

Welding Positions: Flat, Horizontal

Deposition Rates:

Diameter
(mm)
Length
(mm)
Weldmetal/
Electrode
Electrodes per lb (kg) of WeldmetalArc Time of Deposition min/lb (kg)Amperage SettingsRecovery Rate
1/8 (3.25)14″ (350)1.21oz (33g)13 (29)14 (31)160140%
5/32 (4.0)14″ (350)1.56oz (44g)10 (22)11 (24)210140%
3/16 (5.0)18″ (450)3.4oz (91g)5 (11)8 (18)270140%
APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS
Diameter (mm)1/8 (3.25)5/32 (4.0)3/16 (5.0)
Length (mm)14″ (350)14″ (350)18″ (450)
Electrodes / lb963
Electrodes / kg20137