1164 – Ultra High Speed ‘Jet’ Mild Steel

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INTERNATIONAL CLASSIFICATIONS

AWS/ASME A 5.1 E 7024

EN 499: E 380 RR 53

DIN 1913: E5122 RR 11 160

ISO 2560: E512 RR 160 32

NFA 81-309: E512/2 RR 160 32

BS 639: E5122 RR 160 32

 

FEATURES & APPLICATIONS

High speed horizontal fillet and lap welds on mild and some alloy steels. Excellent on earth moving and construction equipment, truck bodies, ships, barges, etc.

  • Ultra high speed “Jet” type mild steel joining electrode.
  • Fastest mild steel joining electrode available.
  • Coating contains almost 60% iron powder.
  • Self cleaning slag and virtually no spatter.

 

All Weld Metal Analysis (Typical Weight %)

Flux Color: Olive brown

C Mn Ni S Cr Si Mo P V Fe
.06 .91 .30 .02 .20 .26 .30 .014 .08 Bal.

 

Typical Mechanical Properties

Undiluted Weld Metal Maximum Value Up to:

Tensile Strength: 86,000 psi (620 MPa)

Yield Strength: 77,000 psi (550 MPa)

Elongation: 27 %

Impact Energy: 35 J (25 ft. lbs.):-20 °F (-29°C)

Welding Current & Instructions

Recommended Current: DC Reverse (+) or AC

Diameter (mm)

1/8 (3.25)

5/32 (4.0)

3/16 (5.0)

Minimum Amperage

140

180

250

Maximum Amperage

180

240

290

Welding Techniques: Drag technique should be used on horizontal and flat fillets. Tilt electrodes 5 to 10° in direction of travel and 40 to 50° from base plate in horizontal fillet.

Welding Positions: Flat, Horizontal

Deposition Rates:

Diameter
(mm)

Length
(mm)

Weldmetal/
Electrode

Electrodes per lb (kg) of Weldmetal

Arc Time of Deposition min/lb (kg)

Amperage Settings

Recovery Rate

1/8 (3.25)

14″ (350)

1.21oz (33g)

13 (29)

14 (31)

160

140%

5/32 (4.0)

14″ (350)

1.56oz (44g)

10 (22)

11 (24)

210

140%

3/16 (5.0)

18″ (450)

3.4oz (91g)

5 (11)

8 (18)

270

140%

 

APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS

Diameter (mm)

1/8 (3.25)

5/32 (4.0)

3/16 (5.0)

Length (mm)

14″ (350)

14″ (350)

18″ (450)

Electrodes / lb

9

6

3

Electrodes / kg

20

13

7

 

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