1258 – Tubular Large Diameter Chrome Carbide

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INTERNATIONAL CLASSIFICATIONS

NONE APPLICABLE TO THIS PROPRIETARY PRODUCT

FEATURES & APPLICATIONS

General wear protection on all iron base parts subject to abrasion.

  • Large diameter – – low amperage tubular hardfacing electrode.
  • Thin walled tubular construction allows for very low amperages.
  • Base metal dilution is negligible and maximum hardness is achieved rapidly.
  • Quickest non-automated overlaying technique.
  • Special bendable aluminum grip end caps allow for easy gripping and positioning of the electrode.

 

All Weld Metal Analysis (Typical Weight %)

Microstructure: In the as-welded condition, the microstructure consists of an austenitic alloy matrix (bulk hardness RC57) and chromium/complex carbides (hardness RA 77).

Flux Color: Dark Brown

C

Ni

Cr

Si

S

P

Mn

Fe

5.4

.08

40

.59

.019

.018

1.7

bal

Typical Mechanical Properties

Undiluted Weld Metal Maximum Value Up to:

Hardness Rockwell C 57 – 60

Vickers 665-700

Wear Co-efficient 2 %

Welding Current & Instructions

Recommended Current: DC Reverse (+) or AC

Diameter (mm)

1/4 (6.5)

3/8 (9.75)

1/2 (13.0)

Minimum Amperage

80

130

180

Maximum Amperage

125

200

380

Welding Techniques: Using lowest possible amps, and while holding the electrode 10o from the vertical position, deposit either stringer or weave beads.

Welding Positions: Flat, Horizontal, Vertical up, Overhead

Deposition Rates:

Diameter (mm)

Length (mm)

Weldmetal/ Electrode

Electrodes per lb (kg) of Weldmetal

Arc Time of Deposition min/lb (kg)

Amperage Settings

1/4 (6.5)

18″ (450)

3.1 oz (87g)

5 (11)

13 (29)

100

3/8 (9.75)

18″ (450)

4.4 oz (128g)

3.5 (8)

10 (22)

175

1/2 (13.0)

18″ (450)

6.3 oz (176g)

2.5 (5.5)

8 (18)

215

 

APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS

Diameter (mm)

1/4 (6.5)

3/8 (9.75)

1/2 (13.0)

Length (mm)

18″ (450)

18″ (450)

18″ (450)

Electrodes / lb

5

4

3

Electrodes / kg

11

9

7

 

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