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INTERNATIONAL CLASSIFICATIONS |
NONE APPLICABLE TO THIS PROPRIETARY PRODUCT
FEATURES & APPLICATIONS |
General wear protection on all iron base parts subject to abrasion.
- Large diameter – – low amperage tubular hardfacing electrode.
- Thin walled tubular construction allows for very low amperages.
- Base metal dilution is negligible and maximum hardness is achieved rapidly.
- Quickest non-automated overlaying technique.
- Special bendable aluminum grip end caps allow for easy gripping and positioning of the electrode.
All Weld Metal Analysis (Typical Weight %) |
Microstructure: In the as-welded condition, the microstructure consists of an austenitic alloy matrix (bulk hardness RC57) and chromium/complex carbides (hardness RA 77).
Flux Color: Dark Brown
C |
Ni |
Cr |
Si |
S |
P |
Mn |
Fe |
5.4 |
.08 |
40 |
.59 |
.019 |
.018 |
1.7 |
bal |
Typical Mechanical Properties |
Undiluted Weld Metal Maximum Value Up to:
Hardness Rockwell C 57 – 60
Vickers 665-700
Wear Co-efficient 2 %
Welding Current & Instructions |
Recommended Current: DC Reverse (+) or AC
Diameter (mm) |
1/4 (6.5) |
3/8 (9.75) |
1/2 (13.0) |
Minimum Amperage |
80 |
130 |
180 |
Maximum Amperage |
125 |
200 |
380 |
Welding Techniques: Using lowest possible amps, and while holding the electrode 10o from the vertical position, deposit either stringer or weave beads.
Welding Positions: Flat, Horizontal, Vertical up, Overhead
Deposition Rates:
Diameter (mm) |
Length (mm) |
Weldmetal/ Electrode |
Electrodes per lb (kg) of Weldmetal |
Arc Time of Deposition min/lb (kg) |
Amperage Settings |
1/4 (6.5) |
18″ (450) |
3.1 oz (87g) |
5 (11) |
13 (29) |
100 |
3/8 (9.75) |
18″ (450) |
4.4 oz (128g) |
3.5 (8) |
10 (22) |
175 |
1/2 (13.0) |
18″ (450) |
6.3 oz (176g) |
2.5 (5.5) |
8 (18) |
215 |
APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS |
Diameter (mm) |
1/4 (6.5) |
3/8 (9.75) |
1/2 (13.0) |
Length (mm) |
18″ (450) |
18″ (450) |
18″ (450) |
Electrodes / lb |
5 |
4 |
3 |
Electrodes / kg |
11 |
9 |
7 |