1191 – 12% Silicon Flux Coated Arc/Torch Aluminum Alloy

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INTERNATIONAL CLASSIFICATIONS

AWS/ASME 5.3 E 4047

EN 573-3: E AlSi12

DIN 1732: EL-Al Si12

FEATURES & APPLICATIONS

For arc welding aluminums alloyed with copper, silicon, and magnesium.
Also excellent for joining dissimilar grades of aluminum.

12% Silicon aluminum arc welding electrode with exclusive self lifting slag. Other aluminum grades such as Al 99, Al Mn, etc. are also available.

  • Unique self lifting slag.
  • Pure white long shelf life extruded flux coating outlasts conventional products in moisture resistance.
  • Can be manufactured in a variety of custom colors.
  • Available in hermetically sealed PURE ALUMINUM pull ring cans or vacuum packed foil bags for extended shelf life.
  • Also available in TIG form as item code 6047, in MIG form as item code 7091 and as a bare torch brazing alloy as item code 2191.

All Weld Metal Analysis (Typical Weight %)

Flux Color: White or Custom Colors

Si Cu Fe Mg Mn Zn Ti Be Al
12.1 .001 .15 .01 .003 .001 .008 .0001 Bal.

 

Typical Mechanical Properties

Undiluted Weld      Metal Maximum Value Up to:

Tensile Strength 36,000 psi (250 MPa)

Yield Strength 20,000 psi (150 MPa)

Elongation 14%

Welding Current & Instructions

Recommended Current: DC Reverse (+)

Diameter (mm)

3/32 (2.5)

1/8 (3.25)

5/32 (40)

Minimum Amperage

50

70

110

Maximum Amperage

80

120

150

Welding Techniques: Start by using the upper portion of the amperage range. Feed the electrode quickly and move fast maintaining a very close arc gap.

Welding Positions: Flat, Horizontal

Deposition Rates:

Diameter
(mm)

Length
(mm)

Weldmetal/
Electrode

Electrodes per lb (kg) of Weldmetal

Arc Time of Deposition min/lb (kg)

Amperage Settings

Recovery
Rate

3/32 (2.5)

14″(350)

.14oz (4.3g)

114 (251)

110 (242)

70

90%

1/8 (3.25)

14″ (350)

.23oz (6.5g)

70 (153)

62 (136)

110

90%

5/32 (4.0)

14″ (350)

.33oz (9.6g)

48 (107)

47 (103)

135

90%

 

APPROXIMATE ELECTRODE PACKAGING & DIMENSIONS

3/32 (2.5)

1/8 (3.25)

5/32 (4.0)

Length (mm)

14″ (350)

14″ (350)

14″ (350)

Electrodes / lb

49

33

23

Electrodes / kg

108

73

51

 

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